Step beam roll forming machine is widely used in warehouse system. It used with the shelf panel, bracing etc. The normal thickness of the coil is around 2mm with raw material A-36(Q235). This machine is applied to supermarket, warehouse and industry.
Flow chart:
Manual uncoiler—guiding—leveler—Roll former—Saw cut—Out table
This step beam roll forming machine has 5 sections. At the beginning, it is equipped with a 3 ton manual uncoiler. The manual uncoiler is economical and save space. Its feeding width is 300mm. The raw material of the coil should be A-36(Q235) and its normal thickness is around 2mm. Since the material is thicker, the yield strength is 235Mpa. This whole production line weighs almost 30 tons. The section of the roll former we use a 110 cast iron structure which is more stable. There are 32 stands in the forming station and we provide a 30kw motor. The speed of the production line is around 6m/min. The driving system is gear-box drive which will be more fast. The machine uses a saw cutting method. In the end of this production line, there is an out table.
We have extensive export experience, for example, USA, South Africa, Cameroon, Australia etc.
Step Beam Roll Forming Machine | ||
Machinable Material : | Thickness(MM): 1-1.8 | |
A-36(Q235) | ||
Yield strength : | 235 Mpa | |
Decoiler : | Manual decoiler | * Hydraulic decoiler (Optional) |
Punching system : | Hydraulic punch station | |
Forming station : | 26 stands | * According to your profile drawings |
Main machine motor brand : | Shanghai Dedong (Sino-Germany Brand) | * Siemens (Optional) |
Driving system : | Gearbox drive | |
Machine structure: | Cast Iron station | |
Forming speed : | 6 (M/MIN) | |
Rollers’ material : | Steel #45, chromed | * GCr 15 (Optional) |
Cutting system : | Saw cut | |
Frequency changer brand : | Yaskawa | * Siemens (Optional) |
PLC brand : | Panasonic | * Siemens (Optional) |
Power supply : | 380V 50Hz 3ph | * Or according to your requirment |
Machine color : | Industrial blue | * Or according to your requirment |
1. Q: What kinds of experience do you have in producing bracing roll forming machine?
A: We have exported pallet rack production line to Pakistan, Mexico, Peru, Egypt, Australia and UK etc. In warehouse pallet racking system, we are able to manufacture Upright beam roll forming machine, Box beam roll forming machine, Step beam roll forming machine and Shelf panel roll forming machine etc. We are confident to solve your shelve problem.
2. Q: How many sizes can produce this machine?
A: We adopt cast iron structure or cantilever structure with automatic width-change and height-change system. For upright rack beam, our customer usually make 3-4 sizes in one machine. We would check your profile drawings to meet your needs. In this way, we will greatly reduce your cost and time.
3.Q: What is delivery time of your bracing roll forming machine?
A: 80 days to 100 days depends on your drawing.
4. Q: What is your machine speed?
A: Machine’s working speed depends on drawing specially punch drawing. Normally forming speed is around 20m/min. In addition, considering the complicated punch holes, we recommend that you use a separate punch line to increase production speed, and it’s more cost-effective
5. Q: How could you control your machine’s precision and quality?
A: Our secret to producing such precision is that our factory has its own production line, from punching moulds to forming rollers, each mechanical part is completed independently by our factory-self. We strictly control the accuracy at each step from design, processing, assembling to quality control, we refuse to cut corners.
6. Q: What is your after-sales service system?
A: We don’t hesitate to give you a 2 years warranty period for whole lines, 5 years for motor: If there will be any quality problems caused by non-human factors, we will handle it immediately for you and we will be ready for you 7X24H. One purchase, lifetime care for you.