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DIN rail is a standardized metal rail used in the field of electrical engineering. The design of DIN rails allows for easy installation and removal of components, as they often feature a series of slots or holes where components can be attached using screws or snap-on mechanisms.
The standard dimensions of Din rail are 35mmx7.5mm and 35mmx15mm, with a standard thickness of 1mm.
- Line speed: 6-8m/min, adjustable
- Suitable material:Hot rolled steel, cold rolled steel
- Material thickness:The standard thickness is 1mm, and the production line can be customized within a thickness range of 0.8-1.5mm.
- Roll forming machine: Wall-panel structure
- Driving system: chain driving system
- Cutting system: Stop to cut, roll former stops when cutting.
- PLC cabinet: Siemens system.
- Line speed: 6-8m/min, adjustable
- Suitable material:Hot rolled steel, cold rolled steel
- Material thickness:The standard thickness is 1mm, and the production line can be customized within a thickness range of 0.8-1.5mm.
- Roll forming machine: Wall-panel structure
- Driving system: chain driving system
- Cutting system: Stop to cut, roll former stops when cutting.
- PLC cabinet: Siemens system.
Container size: 1x20GP
Decoiler
The decoiler is the first part of the production line. Considering the thickness and size of Din rail are relatively small, manual decoilers suffice to meet production requirements. However, if higher production speeds are desired, we also offer solutions with electric and hydraulic decoilers.
Hydraulic punch
In this case, the hydraulic punch is integrated with the main forming machine, sharing the same base. During punching, the steel coil halts its entry into the forming machine. For applications with higher production speed requirements, standalone hydraulic punch machines are available.
Roll Forming Machine
This roll forming machine utilizes a wall-panel structure and a chain driving system. Its dual-row design allows for the production of two sizes of Din rail. However, note that both rows cannot operate simultaneously. For higher production demands, we recommend configuring a separate production line for each size.
Guiding
The guiding rollers ensure alignment between the steel coil and the machine, preventing distortion during the forming process.
Roll forming machine
This roll forming machine utilizes a wall-panel structure and a chain driving system. Its dual-row design allows for the production of two sizes of Din rail. And it should be noted that both rows cannot operate simultaneously. For higher production demands, we recommend configuring a separate production line for each size.
It should be emphasized that the cutting length precision of the roll forming machine with a double-row structure is within ±0.5mm. If your require the precision is ＜±0.5mm, it is not recommended to use the double-row structure. But the solution that an independent production line for each size is more suitable.
Hydraulic cutting machine
The base of the cutting machine remains fixed during operation, causing the steel coil to halt its advancement during cutting.
For increased production speed, we offer a flying cutting machine. The term "flying" denotes that the cutting machine's base can move back and forward. This design allows the steel coil to continuously advance through the forming machine during cutting, without the need to halt the operation of the forming machine, thereby enhancing the overall production line speed.
The cutting blade molds at the end of both rows are tailored to the shape of the corresponding size of Din rail.
Decoiler--Leveler--Servo feeder + Punch press--Roll former 1--Roll former 2--Guide head--Out Table
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DIN Rail Roll Forming Machine |
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Machinable Material : |
A) Zinc-plated steel |
Thickness(MM): 1-1.5 |
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B) Aluminum |
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C) Stainless steel |
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Yield strength : |
250 - 550 Mpa |
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Tensil stress : |
G250 Mpa-G550 Mpa |
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Decoiler : |
Manual decoiler |
* Hydraulic decoiler (Optional) |
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Punching system : |
Hydraulic punching station |
* Punching press (Optional) |
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Forming station : |
10 stands |
* According to your profile drawings |
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Main machine motor brand : |
Shanghai Dedong (Sino-Germany Brand) |
* Siemens (Optional) |
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Driving system : |
Chain drive |
* Gearbox drive (Optional) |
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Machine structure: |
Wall panel station |
* Cast Iron (Optional) |
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Forming speed : |
10-20 (M/MIN) |
* Or according to your profile drawings |
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Rollers’ material : |
Steel #45 |
* GCr 15 (Optional) |
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Cutting system : |
Post-cutting |
* Pre-cutting (Optional) |
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Frequency changer brand : |
Yaskawa |
* Siemens (Optional) |
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PLC brand : |
Panasonic |
* Siemens (Optional) |
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Power supply : |
380V 50Hz 3ph |
* Or according to your requirment |
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Machine color : |
Industrial blue |
* Or according to your requirment |
1. Q: What kinds of experience do you have in producing DIN rail roll forming machine?
A: We have experience of exporting our Din rail roll formers to America, Mexico, Russia and Philippines etc. We have produced variety of Din rail roll forming machines which can produce such as Top hat rail (IEC/EN 60715, TS35), C section rails (C20, C30, C40, C50), G section rails (EN 50035, BS 5825, DIN46277-1).
2. Q: How many sizes can be made in one machine?
A: We can produce double-row, even triple -row DIN rail roll forming machine, so it can produce two or more sizes.
3. Q: What is delivery time of strut channel machine?
A: 30 days to 50 days depends on your drawing.
4. Q: What is your machine speed?
A: Machine’s working speed depends on drawing specially punch drawing. Normally forming speed is around 20m/min. if you want a higher speed like 40m/min, we give you a solution with rotary punch system, which punch speed is up to 50m/min.
5. Q: How could you control your machine’s precision and quality?
A: Our secret to producing such precision is that our factory has its own production line, from punching molds to forming rollers, each mechanical part is completed independently by our factory self. We strictly control the accuracy at each step from design, processing, assembling to quality control, we refuse to cut corners.
6. Q: What is your after-sales service system?
A: We don’t hesitate to give you a 2 years warranty period for whole lines, 5 years for motor: If there will be any quality problems caused by non-human factors, we will
handle it immediately for you and we will be ready for you 7X24H. One purchase, lifetime care for you.
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Out table
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Non-powered
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Auto-stacker
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Cutting
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Saw cutting
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fast flyting cutting
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Driving
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chain driving system
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gearbox driving system
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Gearbox with couplings
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Stands
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Torri Stands
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Forged Iron Stands
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Wall Panel
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ruler
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Punching
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Hydraulic punching station
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Fast Roller Punching system
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Punching press
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Feeding
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Servo feeder
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Leveler
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Decoiler
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Motorized&Hydraulic decoiler
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Double head motorized decoiler
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Manual Decoiler
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