Fast speed 20m/min-Strut channel roll forming machine

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Details
Description

The Strut Channel Roll Forming Machine serves two primary applications: one is known as the seismic support roll forming machine or seismic channel roll forming machine, dedicated to producing components used for mounting, bracing, supporting, and connecting lightweight structural loads in building construction. The other application is referred to as the solar rack roll forming machine or photovoltaic (PV) rack roll forming machine, specifically designed to manufacture PV support brackets for solar panel installations.

Strut channels are primarily made from galvanized steel, which offers excellent corrosion resistance and durability. However, they can also be made from aluminum or stainless steel for applications requiring additional resistance to corrosion or specific aesthetic considerations. And they come in different sizes and configurations to suit specific applications. 

Strut channels are commonly categorized by their width and height dimensions. The most common widths are 41mm and 21mm, while the height can range from 21mm to 41mm or more, depending on the specific requirements of the project.

According to slot type, we have many different types of strut channels. These holes allow for easy attachment of fittings, brackets, and other accessories, making them versatile for various installation needs:

Solid channel has no holes predrilled, and must either be drilled on site or mounted in another fashion.

Punched channel has round holes, large enough for 5/8 inch threaded steel rod or bolts, punched in the top of the channel at regular 1 7/8 inch centers.

Half-slot channel has short, rounded end rectangular slots punched out on 2 inch centers. Slot channel has longer slots on 4 inch centers.

In addition, shapes are manufactured with two lengths of channel welded together back to back, side to side or three or four welded together in various patterns, to form stronger structural elements.

Application
Solid Type
Reforced and teeth type
 
Real Case

Description:

This production line consists of several essential components, including the decoiler, leveling machine, punching system, storage track, roll former, and cutting system. The roll former is designed with a robust cast-iron frame and high power motor to ensure stability and strength in the production process. Meanwhile, the cutting system adopts hydraulic cutting, eliminating the need for saw blade replacements, reducing costs, and minimizing noise issues. The combination of these features makes this production line highly efficient and cost-effective for various manufacturing needs.

Technical Specification

Steel Strut& Rail roll forming machine

No.

Item

Specification

Optional

1

Suitable material

Type:Galvanized Coil, PPGI, Carbon steel Coil

 

Thickness(mm):1.5-2.5

Yield strength: 250 - 550MPa

Tensil stress( Mpa):G350Mpa-G550Mpa

2

Nominal forming speed(m/min)

10-20

Or according to your requirement

3

Forming station

18-20

According to your profile

4

Decoiler

Manual decoiler

Hydraulic decoiler or double head decoiler

5

Main machine motor

Sino-German Brand

Siemens

6

PLC brand

Panasonic

Siemens

7

Inverter brand

Yaskawa

 

8

Driving system

Gearbox drive

Chain drive

9

Rollers’ materail

Steel #45

GCr15

10

Station structure

Cast Iron structure

Torri stand structure
Or Wall panel structure

11

Punching system

Punching press

Hydraulic punching station

12

Cutting system

Post-cutting

Pre-cutting

13

Power supply requirement

380V 50Hz 3PH

Or according to your requirement

14

Machine color

Industrial blue

Or according to your requirement

Q&A

1. Q: What kinds of experience do you have in producing strut channel roll forming machine?

A: We have experience of exporting our strut channel roll formers to Pakistan, Mexico, Peru and Malaysia etc. We have produced solid channels, slotted channels, punched channels, standard channels etc. We are confident to solve your strut channel problem.

 

2. Q: How many sizes can be made in one machine?

A: One machine could produce one same width with different heights like 41x21, 41x41, 41x62, 41x82 or 27x18, 27x30.

 

3. Q: What is delivery time of strut channel machine?

A: 80 days to 100 days depends on your drawing.

 

4. Q: What is your machine speed?

A: Machine’s working speed depends on drawing specially punch drawing. Normally forming speed is around 20m/min. if you want a higher speed like 40m/min, we give you a solution with rotary punch system, which punch speed is up to 50m/min.

 

5. Q: How could you control your machine’s precision and quality?

A: Our secret to producing such precision is that our factory has its own production line, from punching moulds to forming rollers, each mechanical part is completed independently by our factory self. We strictly control the accuracy at each step from design, processing, assembling to quality control, we refuse to cut corners.

 

6. Q: What is your after-sales service system?

A: We don’t hesitate to give you a two-years warranty period for whole lines, five years for motor: If there will be any quality problems caused by non-human factors, we will handle it immediately for you and we will be ready for you 7X24H. One purchase, lifetime care for you.

More Pictures
 
Profile drawings
Strut Channel 41X21
Strut Channel 41X41
Strut Channel 41X52
Optional configuration
  • Others
    • scrap collector
    • pasting
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    • mould change
    • guiding head
    • Cooling system
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  • Out table
    • non-powered
    • auto stacker
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  • Cutting
    • saw cutting
    • flying shear
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  • Driving
    • chain drive
    • gearbox drive
    • gearbox drive with coupling
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  • Stands
    • wall panel stands
    • torri stands
    • forged iron stands
    • wall panel for Cpurlin
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  • Punching
    • hydraulic punching station
    • punching press
    • roller punching
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  • Feeding
    • leveling
    • servo feeding
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  • Decoiler
    • manual decoiler
    • hydraulic decoiler
    • double head decoiler
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