language
In the shelf system, we classify them into three main types according to their load-bearing capacity: light, medium and heavy. As shown in the picture, this is a very typical type of shelving structure, consisting mainly of racks, shelf panels, beams and bracing. Light duty shelving may not require bracing and heavy duty shelving may not require shelf panels, only need to follow customers’ specific needs. Shelving systems are also a very important part of our business and we are very experienced with other profiles of shelving systems.
Shelf panels can also be divided into single, double or triple folds, and the forming process can be adjusted according to times for bending.
More information of other profiles:
Upright rack roll forming machine
-
(Drawing)
-
(Punch)
The profile here is a single fold shelf panel. With a width range of 200-600mm, fixed height and a length range of 900-1200mm and a material thickness range of 0.6-0.8mm, the shelf panel will have punched holes to create notches for subsequent bending. The speed of the entire line is around 0-8m/min. Here of course the length and width as well as the production speed are adjustable. Please contact us to send us details about your specific profile and we will customize a machine that is more suitable for you.
We produce profiles in accordance with ISO, CE and UL standards and our machines are suitable for use in warehouses, supermarkets, industry or at home.
The whole process is from hydraulic decoiler with leveler, servo feeder, hydraulic punch, guiding, roll forming machine, hydraulic cut with flanging, then out tables. In the case of double fold shelf panels, twice bending machine will be the needed.
This production line working speed is around 0-8m/min according to your configuration and requirement, the forming speed is around 0-10m/min adjustable.
Hydraulic decoiler with leveler--Servo feeder with hydraulic punch--Guiding--Roll former--Hydraulic cut+flanging--Out tables
The shelf panel roll forming machine has been designed for producing single fold shelf panel profile.
It adopts a 5 ton hydraulic decoiler with leveler, it can help our customers save much space and cost less compared to a separate leveler and decoiler. Hydraulic motor power is 3kw, same as motor for leveling. 7 leveling rollers with a diameter of 80mm, leveling speed is same with decoiling speed 0-20m/min.
Here we equipped a 2.9kw motor for the servo feeder work with hydraulic punch, it can fasten punch speed and improve the accuracy of punching steps. 2 stands of punch stations can also increase the overall production speed.
The roll forming part we use cantilever chain drive structure, 14 forming stands, 45 steel rollers, φ75mm of diameter for shafts. Motor for the forming is 11kw. With a fixed height, and adjustable width range, customers can produce various sizes products.
Final cutting we design the cut mould with flanging, it can be cut and folded together at the same time which is much convenient for our customers too. We design the cut and fold in one mould so it can reach a double effect.
Also we have experiences in producing double and triple folded shelf panel roll forming machine to fulfill every situations. Welcome to contact us and leave your inquiry.
|
Shelf Panel Roll Forming Machine |
|||
|
NO. |
Item |
Specification |
Optional |
|
1 |
Suitable material |
Cold-rolled steel, Galvanized steel, PPGI, stainless steel |
|
|
Thickness(mm):0.6-1mm |
|||
|
Yield strength: 250 - 550MPa |
|||
|
Tensile stress( Mpa):G350Mpa-G550Mpa |
|||
|
2 |
Nominal forming speed(m/min) |
0-10m/min |
Or according to your requirement |
|
3 |
Forming station |
14 |
According to your profile |
|
4 |
Bending station |
2 |
According to your profile |
|
5 |
Decoiler |
5 ton hydraulic decoiler with leveling |
/ |
|
6 |
Main machine motor |
11kw Sino-German Brand |
Siemens |
|
7 |
PLC brand |
Siemens brand |
Panasonic/Delta |
|
8 |
Inverter brand |
Yaskawa brand |
Delta |
|
9 |
Driving system |
Chain drive |
Gear box drive |
|
10 |
Rollers’ materail |
Steel #45 |
Cr12Mov/GCr15 |
|
11 |
Station structure |
Cantilever wall panel |
Iron cast structure |
|
12 |
Cutting system |
Post-cutting |
Pre-cutting |
|
13 |
Power supply requirement |
380V 60Hz |
Or according to your requirement |
|
14 |
Machine color |
Industrial blue |
Or according to your requirement |
|
15 |
Contactor |
Schneider brand |
Or according to your requirement |
-
Hydraulic punch
-
Transport platform for triple folded shelf panel
-
Triple folded shelf panel
-
Decoiler and leveler
1. Q: What kinds of experience do you have in producing bracing roll forming machine?
A: We have exported pallet rack production line to Pakistan, Mexico, Peru, Egypt, Australia and UK etc. In warehouse pallet racking system, we are able to manufacture Upright beam roll forming machine, Box beam roll forming machine, Step beam roll forming machine and Shelf panel roll forming machine etc. We are confident to solve your shelve problem.
2. Q: How many sizes can produce this machine?
A: We adopt cast iron structure or cantilever structure with automatic width-change and height-change system. For upright rack beam, our customer usually make 3-4 sizes in one machine. We would check your profile drawings to meet your needs. In this way, we will greatly reduce your cost and time.
3.Q: What is delivery time of your bracing roll forming machine?
A: 80 days to 100 days depends on your drawing.
4. Q: What is your machine speed?
A: Machine’s working speed depends on drawing specially punch drawing. Normally forming speed is around 20m/min. In addition, considering the complicated punch holes, we recommend that you use a separate punch line to increase production speed, and it’s more cost-effective
5. Q: How could you control your machine’s precision and quality?
A: Our secret to producing such precision is that our factory has its own production line, from punching moulds to forming rollers, each mechanical part is completed independently by our factory-self. We strictly control the accuracy at each step from design, processing, assembling to quality control, we refuse to cut corners.
6. Q: What is your after-sales service system?
A: We don’t hesitate to give you a 2 years warranty period for whole lines, 5 years for motor: If there will be any quality problems caused by non-human factors, we will handle it immediately for you and we will be ready for you 7X24H. One purchase, lifetime care for you.
Related Products
CONTACT US
Contact US
Product Information
Quantity
Unit
Piece
Support order samples, customization, wholesale direct, and complete payment. If the product you look for does not have corresponding customized content, pls fill out the form below to contact us, and we will reply ASAP.