The shape of steel angle is relatively simple, typically available in equal and L-shaped configurations. Generally, steel angle is made of galvanized steel and cold rolled steel, with thickness range from 3.0mm to 5.0 mm. In this introduction, we are focusing on a classic and regularly used 5mm thick angle steel production machinery without perforations.
Flow chart
Decoiler-Roll former-Hydraulic cut-Out table
Decoiler
The 3-ton manual decoiler doesn’t have its own power source. Instead, it relies on the power supplied by the roll forming machine to unwind and lead the steel coil. Depending on the customer's budget and specific requirements, we also offer a high-end option, the hydraulic decoiler. The hydraulic decoiler is powered by a hydraulic station, enabling more efficient and rapid coil unwinding.
We will configure a press-arm, which will press the steel coil when changing the steel coil to prevent the coil from springing up and injuring the workers.
Roll forming machine
This roll forming machine is capable of producing angle profiles with a thickness of 5mm. We have equipped it with a robust cast-iron structure, composed of a whole solid piece of iron, ensuring both durability and stability. Each forming station is fitted with a gearbox, providing powerful rotational force to achieve the 5mm steel angle forming capability. Additionally, the large diameter and dimensions of the forming rollers are designed to enhance the quality of the formed angles.
Hydraulic cut
The hydraulic cutting has to stop to cut and its cutting power comes from the hydraulic station. Our cutting machine can make the cut products burr-free and the cuts neat. Through PLC and encoders, precise cutting of any length can be achieved, with the error controlled within 0.5mm. As you can see from the picture, the cutting base and roll former are connected together and cannot be moved. We also have a cutting solution called the flying hydraulic cutter. The difference is that it doesn’t stop during cutting and can increase the speed of the entire production line. But which solution to choose depends on the customer's production needs.
Hydraulic station
Our hydraulic station is equipped with a cooling fan, which can help cool down the continuously working hydraulic station to improve work efficiency.
Linbay Machinery team will gradually share more steel angle roll forming line configurations. If you have any questions, please feel free to leave a message and contact us.
Bracing Roll Forming Machine | ||
Machinable Material : | A) Zinc-plated steel | Thickness(MM): 0.9-2 |
B) Hot rolled steel | ||
C) Cold rolled steel | ||
Yield strength : | 200 - 350 Mpa | |
Tensil stress : | G200 Mpa-G350 Mpa | |
Decoiler : | Manual decoiler | * Hydraulic decoiler (Optional) |
Punching system : | Hydraulic punch station | |
Forming station : | 14 stands | * According to your profile drawings |
Main machine motor brand : | Shanghai Dedong (Sino-Germany Brand) | * Siemens (Optional) |
Driving system : | Chain drive | * Gearbox drive (Optional) |
Machine structure: | Wall panel station | * Cast Iron (Optional) |
Forming speed : | 10-15 (M/MIN) | |
Rollers’ material : | Steel #45, chromed | * GCr 15 (Optional) |
Cutting system : | Post-cutting | * Pre-cutting (Optional) |
Frequency changer brand : | Yaskawa | * Siemens (Optional) |
PLC brand : | Panasonic | * Siemens (Optional) |
Power supply : | 380V 50Hz 3ph | * Or according to your requirment |
Machine color : | Industrial blue | * Or according to your requirment |
1. Q: What kinds of experience do you have in producing bracing roll forming machine?
A: We have exported pallet rack production line to Pakistan, Mexico, Peru, Egypt, Australia and UK etc. In warehouse pallet racking system, we are able to manufacture Upright beam roll forming machine, Box beam roll forming machine, Step beam roll forming machine and Shelf panel roll forming machine etc. We are confident to solve your shelve problem.
2. Q: How many sizes can produce this machine?
A: We adopt cast iron structure or cantilever structure with automatic width-change and height-change system. For upright rack beam, our customer usually make 3-4 sizes in one machine. We would check your profile drawings to meet your needs. In this way, we will greatly reduce your cost and time.
3.Q: What is delivery time of your bracing roll forming machine?
A: 80 days to 100 days depends on your drawing.
4. Q: What is your machine speed?
A: Machine’s working speed depends on drawing specially punch drawing. Normally forming speed is around 20m/min. In addition, considering the complicated punch holes, we recommend that you use a separate punch line to increase production speed, and it’s more cost-effective
5. Q: How could you control your machine’s precision and quality?
A: Our secret to producing such precision is that our factory has its own production line, from punching moulds to forming rollers, each mechanical part is completed independently by our factory-self. We strictly control the accuracy at each step from design, processing, assembling to quality control, we refuse to cut corners.
6. Q: What is your after-sales service system?
A: We don’t hesitate to give you a 2 years warranty period for whole lines, 5 years for motor: If there will be any quality problems caused by non-human factors, we will handle it immediately for you and we will be ready for you 7X24H. One purchase, lifetime care for you.