A metal gutter is a drainage system typically installed along the edges of roofs to collect and channel rainwater away from the building, preventing water damage.Gutters are typically made from aluminum, galvanized steel, color-coated steel, copper and galvalume with a thickness of 0.4-0.6 mm.
The real case production line introduced here is a dual-row structure, capable of producing two different sizes of gutters on the same line, but not simultaneously. This design saves space and reduces machinery costs for the client.
Decoiler--Guiding--Roll former--Swag punching--Hydraulic cutting--Out table
1.Line speed: 0-12m/min, adjustable
2.Suitable material: Aluminum, galvanized steel, color-coated steel, galvalume, copper
3.Material thickness: 0.4-0.6mm
4.Roll forming machine: Wall-panel structure, double-row.
5.Driving system: Chain driving system.
6.Cutting system: Stop to cut, roll former stops when cutting.
7.PLC cabinet: Siemens system.
1.Hydraulic decoiler*1
2.Roll forming machine*1
3.Hydraulic swag punch machine*1
4.Hydraulic cutting machine*1 5.Out table*2
6.PLC control cabinet*1
7.Hydraulic station*2
8.Spare parts box(Free)*1
* Frame:The stable and robust frame is designed to support steel coils. The hydraulic-powered decoiler enhances the efficiency and safety of feeding steel coils into the production line.
* Core Expansion Device:The hydraulic-driven mandrel or arbor expands and contracts to fit steel coils with an inner diameter of 490-510mm, ensuring secure clamping for smooth decoiling.
* Press Arm: The hydraulic press arm holds the steel coil in place, preventing sudden recoil caused by internal stress, thus protecting workers from potential injuries.
* Coil Retainer: Firmly attached to the mandrel's blades with screws and nuts, the coil retainer prevents the steel coil from slipping off the shaft. It is easy to install and remove.Control System: Features a PLC and control panel with an emergency stop button to enhance safety.
* For dual-row roll forming machine, a single-shaft decoiler can be used and moved as needed to save the cost of an additional decoiler, though it increases time costs. Alternatively, two single-shaft decoilers or one double-shaft decoiler can be used for greater production convenience.
* Alignment: Ensures the steel coil is aligned with the centerline of the machine, preventing feed misalignment that can cause twisting, bending, burrs, and dimensional issues in the final product.
* Stability:By stabilizing the material, guiding bars help maintain a steady feed, which is essential for high-quality roll forming.
* Direction: They guide the material smoothly into the first set of forming rollers, crucial for the initial shaping process.
* Maintenance: Regularly calibrate guiding devices after transportation jolts and long-term use. Before shipment, the Linbay team measures and records the guiding width in the user manual for timely calibration upon receipt by the customer.
* Economical for Gutter Production:Features a wall-panel structure and chain driving system.
* Multiple Sizes:Double-row structure accommodates gutters of two different dimensions, saving clients on machine and space costs.
* Chain cover:The chains will be covered by a metal box, providing the workers safety and chains protection against damage from airborne particles.
* Efficiency: Saves setup time compared to single-row, manual switch-over systems.
* Forming Rollers:A total of 20 forming rolls, with 2 sets of angled rolls to enhance small wave forming showed in image below.
* Rollers:Chrome-plated and heat-treated for rust and corrosion resistance, extending their lifespan.
* Main Motor: Regular 380V, 50Hz, 3Ph, with customization available.
* Gutter Design: The end of the metal gutter is swaged to reduce its diameter, allowing it to be inserted into another gutter for a secure connection.
* Machine Function:A hydraulic punching die is used for forming the end connection, enabling seamless joining of two gutter sections.
* Precision-Engineered Blades:Designed to match the gutter shape, ensuring smooth, deformation-free, and burr-free cutting edges.
* High Cutting Length Accuracy: Tolerance within ±1mm, achieved by using an encoder to sense the steel coil's advance length, converting it to electrical signals, and feeding it back to the PLC cabinet. Workers can set cutting length, production quantity, and speed on the PLC screen.
Description:
This edge gutter roll forming machine was exported to Australia on 2016. We used all components that meet Australian standards, specially we pay more attention to electric cabinet. We have exported slitting line, gutter roll forming machine, cable tray roll forming machine, roof/wall panel roll forming machine and door frame roll forming machine to Australia so far.
Decoiler--Hydraulic cut--Rollers--Roller former --Out Table
Gutter Roll Forming Machine |
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Machinable Material : |
A) Aluminum |
Thickness(MM): 0.4-0.6 |
B) Copper |
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C) Galvanized steel |
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D) Galvalume |
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Yield strength : |
250 - 350 Mpa |
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Tensil stress : |
300 Mpa-500 Mpa |
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Decoiler : |
Manual decoiler |
* Hydraulic decoiler (Optional) |
Forming station : |
16-20 |
* According to your profile drawings |
Main machine motor brand : |
Shanghai Dedong (Sino-Germany Brand) |
* Siemens (Optional) |
Driving system : |
Chain drive |
* Gearbox drive (Optional) |
Machine structure: |
Wall panel station |
* Torri station (Optional) |
Forming speed : |
10-15 (M/MIN) |
* Or according to your profile drawings |
Rollers’ material : |
Steel #45 |
* GCr 15 (Optional) |
Cutting system : |
Post-cutting |
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Frequency changer brand : |
Yaskawa |
* Siemens (Optional) |
PLC brand : |
Panasonic |
* Siemens (Optional) |
Power supply : |
380V 50Hz 3ph |
* Or according to your requirment |
Machine color : |
Industrial blue |
* Or according to your requirment |
1.Q: What kinds of experience do you have in producing gutter roll forming machine?
A: We have experience of exporting our gutter roll formers to South Africa, Australia, Kyrghyzstan, Russia, Southeast Asia, Mexico and etc. We have produced OG big one gutter, half round gutter, edge gutter, HK gutter, VG gutter and C square gutter.
2.Q: What parts of rainwater system are included?
A: Rainwater system mainly consist of gutter roll forming machine and downspout pipe roll forming machine. And all product shapes can be customized according to your requirements, whether it is a square pipe, a round pipe or a heterogeneous pipe.
3.Q: What is delivery time of gutter roll forming machine?
A: 40 days to 50 days depends on your drawing.
4.Q: What is your machine speed?
A: Machine’s working speed depends on drawing. Normally line forming speed is around 12m/min.
5.Q: How could you control your machine’s precision and quality?
A: Our secret to producing such precision is that our factory has its own production line, from punching moulds to forming rollers, each mechanical part is completed independently by our factory self. We strictly control the accuracy at each step from design, processing, assembling to quality control, we refuse to cut corners.
6.Q: What is your after-sales service system?
A: We don’t hesitate to give you a two-years warranty period for whole lines, five years for motor: If there will be any quality problems caused by non-human factors, we will handle it immediately for you and we will be ready for you 7X24H. One purchase, lifetime care for you.
7. Q: How to visit our company when you arrived in China?
A: --Arrived at Beijing International Airport: Take the high-speed train from Beijing South Railway Station to Wuxi East Railway Station. It would take around 4 hours, we will wait for you at Wuxi East Railway Station and pick you up to our factory.