Flying Saw Cutting Wire Mesh Fence Post Roll Forming Machine

description1
Zipper closure 1/4 zip athletic pullovers for men. Stretchy, lightweight, fast-drying fabric for superior performance. REGULAR FIT - US standard sizes. An athletic fit that sits close to the body for a wide range of motion, designed for optimal performance and all day comfort. FEATURES - Quarter zip closure;Thumbholes on long sleeves to keep them in place during workout
Details

Profile

Wire mesh fence posts typically employ the peach-type profile, with a thickness of 1-1.2mm, crafted from black steel, carbon steel, as well as galvanized steel. Wire mesh can simply be clipped onto the spine of the post using clips.

The application of peach post curved fence is extensive, spanning across express highways, railways, airports, city roads, grand squares, flower and grass fences, and more. Its role extends beyond safeguarding vehicles and pedestrians, as it also enhances the aesthetic appeal of the surrounding environment.
Description

Flow chart

Hydraulic decoiler with leveler-Servo feeder-Punch press-Coil pit-Roll former-Flying saw cut-Out table  

Hydraulic decoiler with leveler 

This machine is an optimized combination of decoiler and leveler, with simple structure, which makes maintenance and operation easier. The hydraulic decoiler is powered by a hydraulic station, which can save labor cost. The pressing arm can protect workers from being injured when the steel coil suddenly bounces off when changing the steel coil.  

Servo feeder 

We use the servo feeder to cooperate with the punch press for fast precision punching. The servo feeder gets power from a servo motor, compared with the regular motor, it can make the feeder almost have no start and stop time, which can make the production process more efficient and smooth. Operated by PLC control cabinet, it has the advantages of simple operation, high feeding accuracy and strong stability. 

Punch press

In this process, the punch press punches notches along the edges of the steel coil, placed for connecting the wire mesh. Given the consistent nature of these perforations, a punch press is highly recommended over hydraulic punch. 

Roll former

Because the shape of the peach-type wire mesh fence post is relatively complicated, 32 forming stations are configured, which is enough to ensure the products conforming to customer’s drawing. The roll forming machine has a wall panel structure and a chain driving system. Wall panel structure is a very cost-effective choice, and it also get a lot of praise for the stability. 

The chain driving system is traditional and common, it can work in harder conditions like high temperature and oil pollution. And, we will add a cover on the chains to protect workers.   

Flying saw cut

Due to the enclosed shape of the fence post, we employ a saw cutter to prevent any distortion that might occur with regular hydraulic cutter. This saw cutter ensures a smooth and burr-free cut. Moreover, the integrated flying saw cutter doesn't stop and wait for the conveyance of the last post after cutting; it operates continuously, significantly enhancing the line's automation and efficiency. Finally, the well-cut posts reach the out table.

Inside the roll forming machine, an encoder is used to record the steel coil's advancing distance, enabling PLC controller to precisely control the cutting length within ±0.5mm error. Workers only need to input the desired cutting length on the PLC screen to cut precisely.

Application
3D drawing

Wire Mesh Fence Post

Z Post/Metal Fence Post for wood fencing system

 

Metal Fence Post for wood fencing system

 

CAD drawing
Wire Mesh Fence Post-India
Wire Mesh Fence Post-Algeria
Metal Fence Post
Wire Mesh Fence Post-Russia
Z Post/Metal Fence Post
Real Case A

Introduction:

This wire mesh fence post roll forming machine has a basic configuration: manual decoiler-hydraulic chamfer-roll former-hydraulic punch-hydraulic post cut-out table. At the feeding part of the roll forming machine, we make a chamfer device, this is easy for post cutting. The punch system equipped on the roll former, it can reduce the machine’s cost it’s an economic choice, but the working speed will be low, around 4m/min. Customer can choose Case B’s machine configuration if you want a fast speed roll forming machine.

Real Case B

Introduction:

This wire mesh fence post roll forming machine has a high speed and precision configuration: manual decoiler- leveler-servo feeder-punch press- roll former-flying saw cut-out table. The servo feeder system uses Yaskawa servo motor to control the feeding length for the punch press, then you will have a high-precision at the holes punch part. The 80Tons press can offer a fast punch speed compared hydraulic punch system, it can double the production, up to 8m/min. Normally we suggest our customer buy Yangli brand press JH21-80. The roll former part we use 26 forming stations to ensure the profile prefect and 2 riveting rollers to make profile together. With this fast speed, we put a flying saw cut device, which will not stop the roll former when cutting. The saw cut has a smaller burr and wastage(around 3mm). This is the best roll forming machine solution we suggest for wire mesh fence post.

Linbay make different solutions according to customers’ drawing, tolerance and budget, offering professional one-to-one service, adaptable for your every need. Whichever line you choose, the quality of Linbay Machinery will ensure you obtain perfectly functional profiles.

 

Whole Production Line of Wire Mesh Fence Post Roll Forming Machine

Technical Specifications
Metal Fence Post Roll Forming Machine
Machinable Material : A) Galvanized Steel Thickness(MM): 0.7-1.3, 3mm
B) Black steel
C) Carbon steel
Yield strength : ≤350 Mpa
Tensil stress : ≤350 Mpa
Decoiler : Manual decoiler * Hydraulic decoiler (Optional)
Punching system : Hydraulic punching station * Punching press 80Tons (Optional)
Forming station : 26
Mian machine motor power: 2*11KW
Main machine motor brand : Shanghai Dedong (Sino-Germany Brand) * Siemens Beide (Optional)
Driving system : Chain drive
Machine structure: Wall panel type * Forged Iron station (Optional)
Working speed : 4 (M/MIN) * 6-8m/min (Optional)
Rollers’ material : 45 steel * GCr15 (Optional)
Cutting system : Post hydraulic cutting * Flying saw cutting (Optional)
Frequency changer brand : Yaskawa * Siemens (Optional)
PLC brand : Panasonic * Siemens (Optional)
Power supply : 380V 50Hz 3ph * Or according to your requirment
Machine color : Industrial blue * Or according to your requirment
Q&A

1. Q: What kinds of experience do you have in producing wire mesh fence post roll forming machine?

A: We have exported wire mesh fence post production line to Algeria, Russia and Indonesia. The metal fence post has a Z shape profile, which is very common profile drawing, and we have exported thousands of Z profile roll forming machines.

2. Q: What is delivery time of wire mesh fence post roll forming machine?

A: 60 days normally.

3. Q: What is your machine speed?

A: Machine’s working speed depends on drawing specially punch drawing. Now we have made two different machines, which is faster with punch press, its speed is 8m/min, and the other more economic one has speed around 4m/min.

4. Q: How could you control your machine’s precision and quality?

A: Our secret to producing such precision is that our factory has its own production line, from punching moulds to forming rollers, each mechanical part is completed independently by our factory self. We strictly control the accuracy at each step from design, processing, assembling to quality control, we refuse to cut corners.

5. Q: What is your after-sales service system?

A: We don’t hesitate to give you a two-years warranty period for whole lines, five years for motor: If there will be any quality problems caused by non-human factors, we will handle it immediately for you and we will be ready for you 7X24H. One purchase, lifetime care for you.

Machine components
Profile drawings
Wire Mesh Fence Post-India
Wire Mesh Fence Post-Algeria
Wire mesh fence post-Russia
Metal Fence Post
Z Post/Metal Fence Post
Optional configuration
  • Out table
    • Non-powered
    • Auto-stacker
  • Cutting
    • Saw cutting
    • fast flyting cutting
  • Driving
    • chain driving system
    • gearbox driving system
    • Gearbox with couplings
  • Stands
    • Torri Stands
    • Forged Iron Stands
    • Wall Panel
    • ruler
  • Punching
    • Hydraulic punching station
    • Fast Roller Punching system
    • Punching press
  • Feeding
    • Servo feeder
    • Leveler
  • Decoiler
    • Motorized&Hydraulic decoiler
    • Double head motorized decoiler
    • Manual Decoiler

CONTACT US