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The T-bar is a technical profile used to support ceiling panels (unit cell ceiling), generally measuring 60x60cm and 60x120cm. This system consists of three different profiles in lengths of 600, 1200 called Cross Tees and 3600mm called Main Runner (main tee). Cross tee are mounted on both sides of the main tee by means of connecting pieces or hooks.
The profiles are generally available in base widths of 24 mm and 15 mm, while the height varies according to the load-bearing capacity and function that must be ensured. Many other sizes are available on the market. It is mainly a galvanized sheet metal base that gives the profile structure and strength, but once the ceiling has been assembled all we can see is a pre-painted sheet metal profile. The body and the ends of the profile also require special finishing and hooks or connectors to allow the profiles to be attached to each other and to the ceiling. There are two main types of connection profiles: integral hooks and alloys hooks.
We have different moulds on our punch machine to make both hooks.
The ceiling T bar roll forming machine has been designed for producing T Bars for ceiling panels connecting and roof constructions. The whole process is decoiler, roll former, punch, emboss,cut,out tables. Normally forming speed is around 40m/min.
Due to the light materials, a T bar roll forming machine usually wall panel and chain-brackets transmission. It’s another typical profile in light gauge steel system which is very essential in industry and building fields. There are punch version and not. Only need to add a punch machine. The holes are for connecting too.
We are experienced in producing other profiles in light gauge steel system, like omega, furring channel,angle, etc.
This production line working speed is around 0-40m/min according to cutting length, the forming speed is around 0-40m/min adjustable.
3 Ton Manual decoiler--Roll former-Emboss--(Punch)--Hydraulic cut--Out tables(Autostacker for optional speed reach to 40m/min)
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T Bar Roll Forming Machine |
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NO. |
Item |
Specification |
Optional |
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1 |
Suitable material |
Cold-rolled steel, Galvanized steel, PPGI, stainless steel |
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Thickness(mm):0.3-1.2mm |
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Yield strength: 250 - 550MPa |
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Tensile stress( Mpa):G200Mpa-G350Mpa |
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2 |
Nominal forming speed(m/min) |
0-40m/min |
Or according to your requirement |
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3 |
Forming station |
12 |
According to your profile |
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4 |
Punch station |
1 |
Three or according to your profile |
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5 |
Decoiler |
3Ton manual decoiler |
According to your profile |
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6 |
Main machine motor |
7.5 kw Sino-German Brand |
Siemens |
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7 |
PLC brand |
Delta |
Siemens/Panasonic |
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8 |
Inverter brand |
Yaskawa brand |
Delta |
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9 |
Driving system |
Chain drive |
Gear box drive |
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10 |
Rollers’ materail |
#45 steel |
Cr12Mov/GCr15 |
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11 |
Station structure |
Wall panel |
Iron cast structure |
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12 |
Cutting system |
Post-cutting |
/ |
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13 |
Power supply requirement |
380V 60Hz |
Or according to your requirement |
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14 |
Machine color |
Industrial blue |
Or according to your requirement |
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15 |
Contactor |
Schneider brand |
Or according to your requirement |
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Decoiler
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Roll former and flying cut
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Formed products
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Shearing part
1. Q: What kinds of experience do you have in producing bracing roll forming machine?
A: We have exported pallet rack production line to Pakistan, Mexico, Peru, Egypt, Australia and UK etc. In warehouse pallet racking system, we are able to manufacture Upright beam roll forming machine, Box beam roll forming machine, Step beam roll forming machine and Shelf panel roll forming machine etc. We are confident to solve your shelve problem.
2. Q: How many sizes can produce this machine?
A: We adopt cast iron structure or cantilever structure with automatic width-change and height-change system. For upright rack beam, our customer usually make 3-4 sizes in one machine. We would check your profile drawings to meet your needs. In this way, we will greatly reduce your cost and time.
3.Q: What is delivery time of your bracing roll forming machine?
A: 80 days to 100 days depends on your drawing.
4. Q: What is your machine speed?
A: Machine’s working speed depends on drawing specially punch drawing. Normally forming speed is around 20m/min. In addition, considering the complicated punch holes, we recommend that you use a separate punch line to increase production speed, and it’s more cost-effective
5. Q: How could you control your machine’s precision and quality?
A: Our secret to producing such precision is that our factory has its own production line, from punching moulds to forming rollers, each mechanical part is completed independently by our factory-self. We strictly control the accuracy at each step from design, processing, assembling to quality control, we refuse to cut corners.
6. Q: What is your after-sales service system?
A: We don’t hesitate to give you a 2 years warranty period for whole lines, 5 years for motor: If there will be any quality problems caused by non-human factors, we will handle it immediately for you and we will be ready for you 7X24H. One purchase, lifetime care for you.
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