These curved profiles are used as machine elements or pipes for different media in a variety of industries such as automotive, chemical, air traffic, construction and food and beverage.

Compared to other profiles, bending profiles represent the most unique part of it. Depending on the requirements for bending radius and dimensional accuracy, different machines and different methods are used. (Note: The production process described here is mainly for 3 mm stainless steel material.)

The specific configuration of each machine needs to be individually designed according to your profile and requirements. The bending section here we use an integral wall panel structure, the gearbox drive provides the power transmission and the curvature of the bending can be adjusted according to the required radius. In addition to OMEGA, other profiles such as T-, U- or C-profiles (channels) and stainless steel angles can also be bent to a specific radius.

The curved omega roll forming machine has been designed for producing 3mm stainless steel omega profile for trailer tanks to reinforce.

Main components for this omega roll forming machine consists of a 10 ton hydraulic decoiler, guide, integrated leveler, main roll forming machine, bending machine, shearing, hydraulic stations, PLC control cabinet and out tables.

Due to the material and the thickness, the more specific configurations are 10 ton hydraulic decoiler, 125 Thickness Model iron cast structure, Z180 Thickness Model gear-box drive, 45kw motor power, Cr12Mov material rollers, φ100mm diameter roller shaft. Because of the 3MM stainless steel will require much more power to do the formation, iron cast can supply the strongest way to frame the whole line, and gear box can help offer the most stable pressure bearing function. What’s more, the big motor, great brilliant roller material and big diameter shaft, all of them is for the same pursuit, that is to enhance the whole production lines stability and intensity.