Solar Photovoltaic Stents Roll Forming Machine Solar Photovoltaic Stents Roll Forming Machine

Solar Photovoltaic Stents Roll Forming Machine

Details
Profile drawings
Optional configuration
Installation during COVID-19
Description

Strut channel roll forming machine is also called like seismic support roll forming machine or seismic channel roll forming machine, its product is used to mount, brace, support, and connect lightweight structural loads in building construction. Our strut channel roll forming machine is suitable to produce strut channels with 12 gauge(2.6mm)  or 14 gauge(1.9mm)  thick sheet metal (normally range 2-2.5mm), raw material could be Hot-rolled and cold rolled steel, Hot-dip galvanized sheet, Pre-Galvanized Steel, Mill(Plain/Black) Steel, Aluminum, Stainless Steel etc. And according to slot type, our machine could produce solid channel, slotted channel, half slotted channel, long slotted channel, punched channel, punched and slotted channel etc.


Linbay has many experience at solar photovoltaic stents roll forming machine. We exported to Saudi Arabia, Turkey, Iraq, India, Kuwait, Qatar, Pakistan, Argentina etc. We have made the strut channel profile, and American standard profile as well. The most popular size of strut channel profile is 40*21, 41*41, 41*62, and our roll forming machine could produce 3-5 sizes(eg: 41x21, 41x41, 41x62) in one machine (by manually change spacers), the working speed can reach 16m/min.

Now we have two workshops producing solar photovoltaic stents and we export it to USA. If you come to visit us, we would like to show you the producing line.


We make different solutions according to customers’ drawing, tolerance and budget, offering professional one-to-one service, adaptable for your every need. Whichever line you choose, the quality of Linbay Machinery will ensure you obtain perfectly functional profiles.


Profile Drawings
Strut channel profile:
Real Case A

Description:

This solar photovoltaic stents roll forming production line is very efficient and higher yield. In this case, we produce 5 different sizes totally and production speed is up to 16m/min. Besides, we recommend burr-free saw cutting to reduce steel wastage and manufacturing cost, reasonable range of burr improves the quality of profile and price, bringing greater benefits to customers. We also adopts the flying saw cutting system to optimize production. This is the best configuration of solar photovoltaic stents roll forming machine.

Flow Chart:

Hydraulic decoiler-Levler-servo feeder-Press- Roll former-Flying saw cut-Out table

Profile Drawings
American Standard Profiles:
Technical Specification
Solar Photovoltaic Stents Roll Forming Machine
Machinable Material : A) Hot-rolled and cold rolled steel Thickness(MM):  2-2.5
B) Hot-dip galvanized sheet
C) Pre-Galvanized Steel
D) Mill(Plain/Black) Steel
E)  Aluminum
F) Stainless Steel
Yield strength : 250 - 350 Mpa
Tensil stress : G250 Mpa-G350 Mpa
Decoiler : Manual decoiler * Hydraulic decoiler (Optional)
Punching system : Hydraulic punching station * Punching press (Optional)
Forming station : 28 * According to your profile drawings
Main machine motor brand : Shanghai Dedong (Sino-Germany Brand) * Siemens (Optional)
Driving system : Gearbox drive
Machine structure: Forged Iron station
Forming speed : 15-20 (M/MIN) * Or according to your profile drawings
Rollers’ material : Steel #45 * GCr 15 (Optional)
Cutting system : Flying hydraulic cut * Flying saw cut (Optional)
Frequency changer brand : Yaskawa * Siemens (Optional)
PLC brand : Siemens
Power supply : 380V 50Hz 3ph * Or according to your requirment
Machine color : Industrial blue * Or according to your requirment
Machine Pictures
How does LINBAY MACHINERY make installation during COVID-19?
The installation of roll forming machine during COVID-19 is for free!
Hereby LINBAY will explain how we do the installation of our roll forming machine.

First, we adjust the machine in our plant, we will ask which size you are going to produce first, we put the machine in the size it is going to produce and adjust all the correct parameters before the shipment, so you do not need to change anything when you got this machine.

Second when we disassemble the machine for debug, we take videos so that you know how to connect them. Each machine has its video. In the video, it will show how to connect the cables and tubes, put the oils, put together the physical structures etc ...

Here is an example of that video: https://youtu.be/p4EdBkqgPVo

Third, when you receive the equipment, you will have a wahtsapp or wechat group, our engineer (He speaks English and Russian) and I (I speak English and Spanish) will be in the group to support you in any doubt.

Fourth, we send you a manual in English or Spanish so that you understand all the meanings of the buttons and how to start the machine.

We have a case that my client from Vietnam received his machine on November 25, and put it on brand at night, and started producing on November 26. And besides this, we have achieved many successes in installing more complicated machines. There is no problem with the installation of your machine. LINBAY offers the best quality and the best service for our clients, especially in this situation. You don't have to wait until the COVID pass. You can produce the profiles right away with our machines.
Q&A

1. Q: What kinds of experience do you have in producing solar photovoltaic stents roll forming machine?

A: We have experience of exporting our solar photovoltaic stents roll formers to Saudi Arabia, Turkey, Iraq, India, Kuwait, Qatar, Pakistan, Argentina etc. We have produced solid channels, slotted channels, punched channels, standard channels, American standard racks etc. We are confident to solve your solar racking problem.

2. Q: How many sizes can be made in one machine?

A: One machine could produce one same width with different heights like 41x21, 41x41, 41x62, 41x82 or 27x18, 27x30.


3. Q: What is delivery time of solar photovoltaic stents roll forming machine?

A: 80 days to 100 days depends on your drawing.


4. Q: What is your machine speed?

A: Machine’s working speed depends on drawing specially punch drawing. Normally forming speed is around 20m/min. if you want a higher speed like 40m/min, we give you a solution with rotary punch system, which punch speed is up to 50m/min.


5. Q: How could you control your machine’s precision and quality?

A: Our secret to producing such precision is that our factory has its own production line, from punching moulds to forming rollers, each mechanical part is completed independently by our factory self. We strictly control the accuracy at each step from design, processing, assembling to quality control, we refuse to cut corners.


6. Q: What is your after-sales service system?

A: We don’t hesitate to give you a two-years warranty period for whole lines, five years for motor: If there will be any quality problems caused by non-human factors, we will handle it immediately for you and we will be ready for you 7X24H. One purchase, lifetime care for you.

Purchase Service
Strut channel profiles:

American standard profiles:

  • Others
    • scrap collector
    • pasting
    • mould change
    • guiding head
    • Cooling system
  • Out table
    • non-powered
    • auto stacker
  • Cutting
    • saw cutting
    • flying shear
  • Driving
    • chain drive
    • gearbox drive
    • gearbox drive with coupling
  • Stands
    • wall panel stands
    • torri stands
    • forged iron stands
    • wall panel for Cpurlin
  • Punching
    • hydraulic punching station
    • punching press
    • roller punching
  • Feeding
    • leveling
    • servo feeding
  • Decoiler
    • manual decoiler
    • hydraulic decoiler
    • double head decoiler
How does LINBAY MACHINERY make installation during COVID-19?
The installation of roll forming machine during COVID-19 is for free!
Hereby LINBAY will explain how we do the installation of our roll forming machine.

First, we adjust the machine in our plant, we will ask which size you are going to produce first, we put the machine in the size it is going to produce and adjust all the correct parameters before the shipment, so you do not need to change anything when you got this machine.

Second when we disassemble the machine for debug, we take videos so that you know how to connect them. Each machine has its video. In the video, it will show how to connect the cables and tubes, put the oils, put together the physical structures etc ...

Here is an example of that video: https://youtu.be/p4EdBkqgPVo

Third, when you receive the equipment, you will have a wahtsapp or wechat group, our engineer (He speaks English and Russian) and I (I speak English and Spanish) will be in the group to support you in any doubt.

Fourth, we send you a manual in English or Spanish so that you understand all the meanings of the buttons and how to start the machine.

We have a case that my client from Vietnam received his machine on November 25, and put it on brand at night, and started producing on November 26. And besides this, we have achieved many successes in installing more complicated machines. There is no problem with the installation of your machine. LINBAY offers the best quality and the best service for our clients, especially in this situation. You don't have to wait until the COVID pass. You can produce the profiles right away with our machines.
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