Highway Guardrail Roll Forming Machine Highway Guardrail Roll Forming Machine

Highway Guardrail Roll Forming Machine

Details
Profile drawings
Optional configuration
Installation during COVID-19
Description

Highway Guardrail Roll Forming Machine can make W beam guardrail, thrie beam guardrail, also can be designed as two waves or three waves profiles in one machine  just need to add some stations at the end of the machine.


We had experience of Russian type Guardrail, there are four lines totally:① two/three wave guardrail roll forming machine, ② U post roll forming machine,③ connection punching line and ④end terminal punching line.


Also we have experience of producing guradrail roll forming machines can meet different standards :

AASHTO M180--American standard

RAL RG620--Germany standard

BS EN-1317-- European standard

AS/NZS 3845:1999--Australian standard


Two/Three Wave Roll Forming Machine: We have two solutions for you.

1. Hydraulic decoiler-Leveling-Punching-Roll forming machine-Cutting-Out table


2. Hydraulic decoiler-Leveling-Servo feeder-Punching-Cutting-Platform-Roll forming machine-Out table

3. Special for Turkish two wave guardrail drawing(meet EN 1461:2009 STANDARD)

Hydraulic decoiler-Guide-Leveling-Roll forming machine-Hydraulic punch-Hydralic cut-Shrink mould-Out table

We have experience of exporting our guardrail roll formers to Russia, Saudi Arabia, Turkey, Indonesia etc. And we have a Chinese government project. We provide machine and guardrails to our government. You could see our producing line in new factory, if you visit us.

We make different solutions according to customers’ drawing, tolerance and budget, offering professional one-to-one service, adaptable for your every need. Whichever line you choose, the quality of Linbay Machinery will ensure you obtain perfectly functional profiles.

Application
Technical Specification

Two Waves/Three Waves Highway Guardrail Roll Forming Machine

No.

Item

Specification

Optional

1

Suitable material

Type:Galvanized Coil, PPGI, Carbon steel Coil




Thickness(mm):4-5




Yield strength: 250 - 550MPa




Tensil stress( Mpa):G350Mpa-G550Mpa


2

Nominal forming speed(m/min)

15

Or according to your requirement

3

Forming station

12-15

According to your profile

4

Decoiler

Hydraulic decoiler


5

Main machine motor

Sino-German Brand

Siemens

6

PLC brand

Panasonic

Siemens

7

Inverter brand

Yaskawa


8

Driving system

Gearbox drive

Chain drive

9

Rollers’ materail

Cr12

GCr15 or #45 Steel

10

Station structure

Forged Iron station


Wall panel station
Or torri stand structure


11

Punching system

No

Hydraulic punching station or Punching press

12

Cutting system

Post-cutting

Pre-cutting

13

Power supply requirement

380V 60Hz

Or according to your requirement

14

Machine color

Industrial blue

Or according to your requirement

How does LINBAY MACHINERY make installation during COVID-19?
The installation of roll forming machine during COVID-19 is for free!
Hereby LINBAY will explain how we do the installation of our roll forming machine.

First, we adjust the machine in our plant, we will ask which size you are going to produce first, we put the machine in the size it is going to produce and adjust all the correct parameters before the shipment, so you do not need to change anything when you got this machine.

Second when we disassemble the machine for debug, we take videos so that you know how to connect them. Each machine has its video. In the video, it will show how to connect the cables and tubes, put the oils, put together the physical structures etc ...

Here is an example of that video: https://youtu.be/p4EdBkqgPVo

Third, when you receive the equipment, you will have a wahtsapp or wechat group, our engineer (He speaks English and Russian) and I (I speak English and Spanish) will be in the group to support you in any doubt.

Fourth, we send you a manual in English or Spanish so that you understand all the meanings of the buttons and how to start the machine.

We have a case that my client from Vietnam received his machine on November 25, and put it on brand at night, and started producing on November 26. And besides this, we have achieved many successes in installing more complicated machines. There is no problem with the installation of your machine. LINBAY offers the best quality and the best service for our clients, especially in this situation. You don't have to wait until the COVID pass. You can produce the profiles right away with our machines.
Q&A


1. Q: What kinds of experience do you have in producing highway guardrail roll forming machine?

    A: We have experience of exporting our highway guardrail roll formers to Russia, Saudi Arabia, Turkey, Indonesia, India etc. We have produced AASHTO M180--American Guardrail standard (more useful and popular), RAL RG620--Germany Guardrail standard, BS EN-1317-- European Guardrail standard, AS/NZS 3845:1999--Australian Guardrail standard, EN 1461:2009 - Turkish Guardrail Standard.


2. Q: Can I produce W beam and Thrie beam guardrails on one machine?

    A: One operator adds or takes off 5 stations of rollers according to our drawing. It wouldn't more than 30 minutes..


3. Q: How to change from producing W beam to thrie beam? And how long it takes?

    A: According to the drawing given to replace forming rollers of last five forming station, process of changing just needs 30mins and only by one operator.


4. Q: What is delivery time of highway guardrail roll forming machine?

    A: 80 days to 100 days depends on your drawing.


5. Q: What is your machine speed?

    A: Machine’s working speed depends on drawing specially punch drawing. Normally line speed is around 8m/min.


6. Q: How could you control your machine’s precision and quality?

    A: Our secret to producing such precision is that our factory has its own production line, from punching moulds to forming rollers, each mechanical part is completed independently by our factory self. We strictly control the accuracy at each step from design, processing, assembling to quality control, we refuse to cut corners.


7. Q: What is your after-sales service system?

    A: We don’t hesitate to give you a 2 years warranty period for whole lines, 5 years for motor: If there will be any quality problems caused by non-human factors, we will handle it immediately for you and we will be ready for you 7X24H. One purchase, lifetime care for you.


More Pictures
W beam Guardrail profile drawing:
Thrie beam Guardrail profile drawing:



Turkish Guardrail profile drawing:

Meet EN 1461:2009 Standard

  • Out table
    • Non-powered
    • Auto stacker
  • Cutting
    • flying shear
    • Saw cutting
  • Driving
    • chain drive
    • gearbox drive
    • gearbox drive with coupling
  • Stands
    • wall panel
    • torri stands
    • forged iron
    • ruler
  • Punching
    • punching press
    • hydraulic punching station
    • roller punch
  • Feeding
    • Leveler
    • servo feeder
  • Decoiler
    • manual decoiler
    • hydraulic decoiler
    • double head decoiler
How does LINBAY MACHINERY make installation during COVID-19?
The installation of roll forming machine during COVID-19 is for free!
Hereby LINBAY will explain how we do the installation of our roll forming machine.

First, we adjust the machine in our plant, we will ask which size you are going to produce first, we put the machine in the size it is going to produce and adjust all the correct parameters before the shipment, so you do not need to change anything when you got this machine.

Second when we disassemble the machine for debug, we take videos so that you know how to connect them. Each machine has its video. In the video, it will show how to connect the cables and tubes, put the oils, put together the physical structures etc ...

Here is an example of that video: https://youtu.be/p4EdBkqgPVo

Third, when you receive the equipment, you will have a wahtsapp or wechat group, our engineer (He speaks English and Russian) and I (I speak English and Spanish) will be in the group to support you in any doubt.

Fourth, we send you a manual in English or Spanish so that you understand all the meanings of the buttons and how to start the machine.

We have a case that my client from Vietnam received his machine on November 25, and put it on brand at night, and started producing on November 26. And besides this, we have achieved many successes in installing more complicated machines. There is no problem with the installation of your machine. LINBAY offers the best quality and the best service for our clients, especially in this situation. You don't have to wait until the COVID pass. You can produce the profiles right away with our machines.
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