Channel Roll Forming Machine Channel Roll Forming Machine

Channel Roll Forming Machine

Details
Profile drawings
Optional configuration
Installation during COVID-19
Description

Light Gauge steel roll forming machine is the most popular machine and its product includes stud, track, furring channel, main channel (primary channel), carrying channel, wall angle, corner angle, edge bead, shadow line wall angle, top hat, clip, etc, our machine has an extensive use in Drywall system, Ceiling system and Floor system. Thickness is normally 0.4-0.6mm or up to 1.2mm. Raw material could be: cold-rolled steel, Galvanized steel, PPGI, high-tensil steel. The finished products meet IBC 2003, 2006 & 2009, AISI NASPEC (S100), ICC-ES AC86 (2010) etc. Simply the best light gauge steel roll forming machine for your project.


In Drywall system and drywall partition system, we could provide roll forming machine as following:
1. Metal stud roll forming machine
2. Metal track roll forming machine
3. Conner bead (Angle bead) roll forming machine
4. DUO6 shadow line wall angle

In Construction Industries, we are able to manufacture more machines like purlin roll forming machine, drywall roll forming machine, stud&track roll forming machine, metal deck(floor deck) roll forming machine, vigacero roll forming machine, roof/wall panel roll forming machine, roof tile roll forming machine etc.

We could make roll forming machine with flying cut system to make working speed faster around 40m/min. And according to your drawing, we offer you double-row roll forming machine or triple-row roll forming machine that you could make two or three profiles in one machine, it reduces your machine cost and make it more affordable.

Linbay make different solutions according to customers’ drawing, tolerance and budget, offering professional one-to-one service, adaptable for your every need. Whichever line you choose, the quality of Linbay Machinery will ensure you obtain perfectly functional profiles.


Application
Real Case

Desceription:

This furring channel roll forming machine use a most common configuration, the working speed could up to 40m/min. The punch and cut are non-stop type. This line is very popular in many countries. We have exported it mostly to America Latina.

Technical Specification

Stud, Track and Channel Roll Forming Machine

No.

Item

Specification

Optional

1

Suitable material

Type:Galvanized Coil, PPGI, Carbon steel Coil




Thickness(mm):0.25-1.2




Yield strength: 250 - 550MPa




Tensil stress( Mpa):G350Mpa-G550Mpa


2

Nominal forming speed(m/min)

10-40

Or according to your requirement

3

Forming station

8-14


4

Decoiler

Manual decoiler

Hydraulic decoiler or double head decoiler

5

Main machine motor

Sino-German Brand

Siemens

6

PLC brand

Panasonic

Siemens

7

Inverter brand

Yaskawa


8

Driving system

Chain drive

Gearbox drive

9

Rollers’ materail

Steel #45

GCr15

10

Station structure

Wall panel station

Forged Iron station
Or torri stand structure

11

Punching system

No

Hydraulic punching station or Punching press

12

Cutting system

Post-cutting

Pre-cutting

13

Power supply requirement

380V 60Hz

Or according to your requirement

14

Machine color

Industrial blue

Or according to your requirement

Flow Chart
Manual decoiler--feeding--forming machine--hydraulic cutting--out table
How does LINBAY MACHINERY make installation during COVID-19?
The installation of roll forming machine during COVID-19 is for free!
Hereby LINBAY will explain how we do the installation of our roll forming machine.

First, we adjust the machine in our plant, we will ask which size you are going to produce first, we put the machine in the size it is going to produce and adjust all the correct parameters before the shipment, so you do not need to change anything when you got this machine.

Second when we disassemble the machine for debug, we take videos so that you know how to connect them. Each machine has its video. In the video, it will show how to connect the cables and tubes, put the oils, put together the physical structures etc ...

Here is an example of that video: https://youtu.be/p4EdBkqgPVo

Third, when you receive the equipment, you will have a wahtsapp or wechat group, our engineer (He speaks English and Russian) and I (I speak English and Spanish) will be in the group to support you in any doubt.

Fourth, we send you a manual in English or Spanish so that you understand all the meanings of the buttons and how to start the machine.

We have a case that my client from Vietnam received his machine on November 25, and put it on brand at night, and started producing on November 26. And besides this, we have achieved many successes in installing more complicated machines. There is no problem with the installation of your machine. LINBAY offers the best quality and the best service for our clients, especially in this situation. You don't have to wait until the COVID pass. You can produce the profiles right away with our machines.
Q&A
1. Q: What kinds of experience do you have in producing light gauge steel roll forming machine?

A: We have exported light gauge steel roll forming machine to India, Serbia, UK, Peru, Argentina, Chile, Hondulas, Bolivia, Egypt, Brazil, Poland, Russia, Spain, Romania, Philippines, Hungary, Kazakhstan, Australia, USA etc.

In Construction Industries, we are able to manufacture more machines like main channel roll forming machine, furring channel roll forming machine, ceiling T bar roll forming machine, wall angle roll forming machine, purlin roll forming machine, drywall roll forming machine, stud roll forming machine, track roll forming machine, top hat roll forming machine, clip roll forming machine, metal deck(floor deck) roll forming machine, vigacero roll forming machine, roof/wall panel roll forming machine, roof tile roll forming machine etc.

Simply the best steel frame roll forming machine for your project.


2. Q: How many profiles can produce this machine?

A: According to your drawing, we offer you double-row roll forming machine or triple-row roll forming machine that you could make two or three profiles in one machine, it reduces your machine cost and make it more affordable. It’s your best and affordable choice for steel frame.


3. Q: What is delivery time of light gauge steel roll forming machine?

A: 60 days to 70 days depends on your drawing.


4. Q: What is your machine speed?

A: Normally forming speed is around 40m/min.


5. Q: How could you control your machine’s precision and quality?

A: Our secret to producing such precision is that our factory has its own production line, from punching moulds to forming rollers, each mechanical part is completed independently by our factory self. We strictly control the accuracy at each step from design, processing, assembling to quality control, we refuse to cut corners.


6. Q: What is your after-sales service system?

A: We don’t hesitate to give you a two-years warranty period for whole lines, five years for motor: If there will be any quality problems caused by non-human factors, we will handle it immediately for you and we will be ready for you 7X24H. One purchase, lifetime care for you.

Purchase Service
  • Others
    • Scrap collector
    • pasting
    • mould change
    • guiding head
  • Out table
    • Non-powered
    • Auto stacker
  • Cutting
    • saw cutting
    • flying shear
  • Driving
    • chain drive
    • gearbox drive
    • gearbox drive with coupling
  • Stands
    • wall panel stands
    • torri stands
    • forged iron stands
    • wall panel for C purlin
  • Punching
    • hydraulic punching station
    • punching press
    • roller punching
  • Feeding
    • leveling
    • servo feeding
  • Decoiler
    • manual decoiler
    • hydraulic decoiler
    • double head decoiler
How does LINBAY MACHINERY make installation during COVID-19?
The installation of roll forming machine during COVID-19 is for free!
Hereby LINBAY will explain how we do the installation of our roll forming machine.

First, we adjust the machine in our plant, we will ask which size you are going to produce first, we put the machine in the size it is going to produce and adjust all the correct parameters before the shipment, so you do not need to change anything when you got this machine.

Second when we disassemble the machine for debug, we take videos so that you know how to connect them. Each machine has its video. In the video, it will show how to connect the cables and tubes, put the oils, put together the physical structures etc ...

Here is an example of that video: https://youtu.be/p4EdBkqgPVo

Third, when you receive the equipment, you will have a wahtsapp or wechat group, our engineer (He speaks English and Russian) and I (I speak English and Spanish) will be in the group to support you in any doubt.

Fourth, we send you a manual in English or Spanish so that you understand all the meanings of the buttons and how to start the machine.

We have a case that my client from Vietnam received his machine on November 25, and put it on brand at night, and started producing on November 26. And besides this, we have achieved many successes in installing more complicated machines. There is no problem with the installation of your machine. LINBAY offers the best quality and the best service for our clients, especially in this situation. You don't have to wait until the COVID pass. You can produce the profiles right away with our machines.
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